Customized CNC application services for different industries
One-stop service for CNC machining for different industries
Parts available in as little as 1 day
Prototyping, small batch CNC machining or mass production.
Precision CNC machined parts and components for the energy industry
The energy industry continues to grow at a rapid pace and has a high demand for a variety of equipment that requires precision machined and durable parts or components to access fossil fuels, solar energy, hydroelectric energy, wind energy, etc. CNC machining technology is an important part of the energy industry’s ability to build these systems and utilize them to exacting tolerances. Components manufactured for drilling rigs, fracking equipment, refineries, wind turbines, and solar panels often require durable materials and tight tolerances. cnc machining technology is a useful and efficient way for the energy industry to build these systems and make quick repairs with precision machined parts.
Xavier's CNC machining capabilities for energy components
Renewable energy projects rely heavily on technology, equipment and machinery that can operate smoothly. These facilities need to achieve optimum efficiency and reliability to minimize their carbon footprint and maximize power generation. To ensure long-term reliability, it is critical to use CNC machined, high quality parts in renewable energy projects.
- CNC machining is capable of producing complex parts.
- CNC can produce parts with high quality surface finishes and superior accuracy.
- The CNC machining process provides the flexibility to handle both high-volume production and small-scale customized projects.
- It is versatile and capable of producing complex parts in both large and small sizes with high accuracy and consistency.
- CNC machining saves the cost of quick repairs or modifications to existing parts.
Xavier's CNC machining capabilities for energy industry components
The energy industry is an integral part of modern society and one of the biggest uses of CNC machined parts. From wind and solar power to hydroelectric turbines, parts made for the energy industry need to be made from the highest quality materials and to precise specifications.
5 Axis CNC Milling
Our state-of-the-art 5-axis CNC machining centers offer several advantages over traditional optical manufacturing equipment. They significantly reduce tool wear, resulting in shorter machining times and tighter tolerances than traditional diamond turning techniques. These machining centers are particularly well suited for manufacturing optical components with complex geometries, including curved aspheres and free-form surfaces, as well as parts with bevels, holes, channels and other complex features. In addition, the precision machining centers accelerate tooling production for glass forming and other processes, resulting in shorter lead times
CNC Turning
CNC Mill-Turn Center is the only machining equipment that can complete all the cutting steps in one clamping, 9-axis linkage cutting, curved contour cutting can be turned with milling (turning instead of milling) is more than 2 times the efficiency of 5-axis milling, up to three cutting tools at the same time cutting, man-hours saved>200%, cutting accuracy <0.003mm, at the same time, with the turning gear processing / Internal and external cylindrical grinding. It is a favorable tool for the processing of transmission shaft parts and polyhedral parts with high precision and complex structure.
Swiss Turning
Swiss-style lathes utilize a unique method of pushing the workpiece through the guide bushings to achieve both axial and rotary motion. This design minimizes deflection by keeping the tool near the guide bush, regardless of the length of the part. The Swiss-style machining process is particularly well suited for producing long, thin and complex parts. Through our Swiss CNC machining services, we prioritize the implementation of sound quality procedures and standards throughout the manufacturing and supply chain processes to ensure on-time delivery of high-quality parts.
Our CNC-machined parts for the energy industry
xavier offers a wide range of optical device parts for a variety of applications. In addition to meeting the required design specifications, our products can be machined to produce fine features such as slots, bevels and countersunk holes. These components can be used in a variety of optical measuring devices, including:
- Wind Turbine Blade
- Wind Turbine Bearings
- Wind Turbine Gear
- Wind Turbine Rotor
- Wind Turbine Spindle
- Wind turbine system components
- Hydraulic turbine impeller
- Hydraulic turbine housings
- Hydraulic turbine shafts
- Solar panel frames
- Solar Panel Racking System
- Solar panel rails and backrails
- Oil and gas valves
- Oil and gas drill bits
- Oil and gas pipe fittings
Materials available for CNC machining in the energy industry
We can provide instant quotes for over 50 metal and plastic machining options for CNC machining of a wide range of metals for a variety of industry applications. Ideal for one-off prototypes and end-use custom parts.
makings | description | Price | More information |
aluminum | Light weight, high thermal conductivity, corrosion resistance, suitable for complex designs. | $ | More information Get a quote |
alloy steel | Superior corrosion resistance and strength at elevated temperatures make it the preferred choice for visual and functional uses. | $ $ | More information Get a quote |
brass | Durable, distinctive gold color, sturdy, and easy to machine into fine components. | $ $ $ | More information Get Quotes |
copper | Excellent electrical and thermal properties, good ductility, antimicrobial, enhanced heat transfer. | $ $ $ | More information Get Quotes |
High temperature alloys | High-temperature alloys are alloys that maintain their mechanical and oxidation resistance properties at high temperatures and under severe environmental conditions. | $ $ $ | More information Get Quotes |
mild steel | Mild steel is a type of steel with a carbon content of less than 0.25%, with good plasticity, toughness and weldability, widely used in construction, automotive and industrial manufacturing. | $ | More information Get Quotes |
plastics | Engineering plastics have excellent comprehensive properties such as high rigidity, low creep, high mechanical strength, good heat resistance, good electrical insulation, etc. They can be used in harsh chemical and physical environments for long periods of time, and can be used as engineering structural materials instead of metals. | $ | More information Get Quotes |
stainless steels | Superior corrosion resistance and strength at elevated temperatures make it the preferred choice for visual and functional uses. | $ $ $ | More information Get Quotes |
titanium | Outstanding strength-to-weight ratio for aerospace, automotive and medical industries. Titanium is a sterilizable and biocompatible metal with an excellent strength-to-weight ratio, low thermal expansion and high corrosion resistance. | $ $ $ | More information Get Quotes |
CNC machined surface finishes
We support high quality surface treatment needs covering sandblasting, oxidation, electroplating, electrophoresis, baking, chemical conversion film, passivation, polishing, blackening, QPQ, etc. We also provide data on film thickness, hardness, color, salt spray test and adhesion report.